This study provided a systematic analysis on material flow and environmental impacts of a food waste (FW) bioconversion plant using black soldier fly larvae (BSFL), with a daily capacity of 15 tons of FW (wet weight). Food waste feed (FWF) used for BSFL bioconversion consisted of 80% FW (collected from households, restaurants, and canteens) and 20% rice hull powder. Material flow analysis conducted on a dry weight basis showed that 6% of FWF was transformed into BSF pre-pupae, 51% was stored in matured compost, and 43% was emitted to the air. Emissions of high environmental concern such as methane, nitrous oxide and ammonia (NH) were sampled and quantified by laboratory analysis. The life cycle assessment revealed that the overall impact was 17.36 kg CO-eq/t FW for global warming potential, 5.54 kg SO-eq/t FW for acidification, 24.05 mol N-eq/t FW for terrestrial eutrophication, 0.54 kg N-eq NH/t FW for marine eutrophication, and 0.18 kg PM-eq/t FW of particulate matter up to 2.5 μm diameter. Moreover, emissions from post-composting, energy consumptions of drying and chemical fertilizer substitution ratio were detected by contribution analysis as the main contributors to those impacts. Finally, sensitivity analysis indicated that the substitution ratio of mineral fertilizer and protein feed as well as energy consumption were the most influential parameters, therefore control of the post-composting process of residual material should be closely monitored because it was responsible for significant environmental load caused by N-related emissions.
