Case study into the successful emergency production and certification of a filtering facepiece respirator for Belgian hospitals during the COVID-19 pandemic.
Andres Vanhooydonck, Sander Van Goethem, Joren Van Loon, Robin Vandormael, Jochen Vleugels, Thomas Peeters, Sam Smedts, Drim Stokhuijzen, Marieke Van Camp, Lore Veelaert, Jouke Verlinden, Stijn Verwulgen, Regan Watts
Author Information
Andres Vanhooydonck: Department of Product Development, University of Antwerp, Antwerp, Belgium.
Sander Van Goethem: Department of Product Development, University of Antwerp, Antwerp, Belgium.
Joren Van Loon: Department of Product Development, University of Antwerp, Antwerp, Belgium.
Robin Vandormael: Department of Product Development, University of Antwerp, Antwerp, Belgium.
Jochen Vleugels: Department of Product Development, University of Antwerp, Antwerp, Belgium.
Thomas Peeters: Department of Product Development, University of Antwerp, Antwerp, Belgium.
Sam Smedts: Department of Product Development, University of Antwerp, Antwerp, Belgium.
Drim Stokhuijzen: Department of Product Development, University of Antwerp, Antwerp, Belgium.
Marieke Van Camp: Department of Product Development, University of Antwerp, Antwerp, Belgium.
Lore Veelaert: Department of Product Development, University of Antwerp, Antwerp, Belgium.
Jouke Verlinden: Department of Product Development, University of Antwerp, Antwerp, Belgium.
Stijn Verwulgen: Department of Product Development, University of Antwerp, Antwerp, Belgium.
Regan Watts: Department of Product Development, University of Antwerp, Antwerp, Belgium.
The SARS-CoV-2 pandemic presented European hospitals with chronic shortages of personal protective equipment (PPE) such as surgical masks and respirator masks. Demand outstripped the production capacity of certified European manufacturers of these devices. Hospitals perceived emergency local manufacturing of PPE as an approach to reduce dependence on foreign supply. The fact of a pandemic does not circumvent the hospital's responsibility to provide appropriate protective equipment to their staff, so the emergency production needed to result in devices that were certified by testing agencies. This paper is a case study of the emergency manufacturing of respirator masks during the first month of the first wave of SARS-CoV-2 pandemic and is separated into two distinct phases. Phase A describes the three-panel folding facepiece respirator design, material sourcing, performance testing, and an analysis of the folding facepiece respirator assembly process. Phase B describes the redevelopment of individual steps in the assembly process.
