Three-Dimensional-Printed Polymeric Cores for Methane Hydrate Enhanced Growth.

Andrey Stoporev, Rail Kadyrov, Tatyana Adamova, Evgeny Statsenko, Thanh Hung Nguyen, Murtazali Yarakhmedov, Anton Semenov, Andrey Manakov
Author Information
  1. Andrey Stoporev: Department of Petroleum Engineering, Kazan Federal University, Kremlevskaya Street 18, 420008 Kazan, Russia. ORCID
  2. Rail Kadyrov: Department of Petroleum Engineering, Kazan Federal University, Kremlevskaya Street 18, 420008 Kazan, Russia. ORCID
  3. Tatyana Adamova: Nikolaev Institute of Inorganic Chemistry SB RAS, Lavrentieva Avenue 3, 630090 Novosibirsk, Russia. ORCID
  4. Evgeny Statsenko: Department of Petroleum Engineering, Kazan Federal University, Kremlevskaya Street 18, 420008 Kazan, Russia.
  5. Thanh Hung Nguyen: Department of Petroleum Engineering, Kazan Federal University, Kremlevskaya Street 18, 420008 Kazan, Russia.
  6. Murtazali Yarakhmedov: Department of Physical and Colloid Chemistry, Gubkin University, Leninsky Prospekt 65, Building 1, 119991 Moscow, Russia.
  7. Anton Semenov: Department of Physical and Colloid Chemistry, Gubkin University, Leninsky Prospekt 65, Building 1, 119991 Moscow, Russia.
  8. Andrey Manakov: Department of Petroleum Engineering, Kazan Federal University, Kremlevskaya Street 18, 420008 Kazan, Russia.

Abstract

Polymeric models of the core prepared with a Raise3D Pro2 3D printer were employed for methane hydrate formation. Polylactic acid (PLA), acrylonitrile butadiene styrene (ABS), carbon fiber reinforced polyamide-6 (UltraX), thermoplastic polyurethane (PolyFlex), and polycarbonate (ePC) were used for printing. Each plastic core was rescanned using X-ray tomography to identify the effective porosity volumes. It was revealed that the polymer type matters in enhancing methane hydrate formation. All polymer cores except PolyFlex promoted the hydrate growth (up to complete water-to-hydrate conversion with PLA core). At the same time, changing the filling degree of the porous volume with water from partial to complete decreased the efficiency of hydrate growth by two times. Nevertheless, the polymer type variation allowed three main features: (1) managing the hydrate growth direction via water or gas preferential transfer through the effective porosity; (2) the blowing of hydrate crystals into the volume of water; and (3) the growth of hydrate arrays from the steel walls of the cell towards the polymer core due to defects in the hydrate crust, providing an additional contact between water and gas. These features are probably controlled by the hydrophobicity of the pore surface. The proper filament selection allows the hydrate formation mode to be set for specific process requirements.

Keywords

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Grants

  1. 22-79-00230/Russian Science Foundation

Word Cloud

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